4.6.6. Removal and installation of the power unit


  1. Tire out the car on the elevator, close wings protective covers and hang out the car so that wheels came off the earth.
  2. Establish wheels in provision of the rectilinear movement and disconnect a steering column from the steering mechanism in salon.
  3. Remove the inlet pipeline between the MAF sensor and a turbocompressor.
  4. Remove the top cover of the engine.
  5. Disconnect from the battery of a wire and remove it.
  6. Give fixture of the block of fusible inserts and remove the battery pallet.
  7. Give fixture of the assembly block of safety locks and take him aside.
  8. Remove forward wheels and give stupichny nuts.
  1. Press the hose of brake fluid going to the executive cylinder, remove from it a clamp and separate connection to the giving tube. Again establish a clamp.
  1. Open a cover of a broad tank of the cooling system.
  2. Separate quick disconnect connections of fuel lines and wipe the flowed-out fuel.
  3. Lift the car and remove the lower protection covers. Empty the cooling system.
  4. Remove side casings of forward wheel arches.
  5. Weaken a tension of a belt of the drive of auxiliary units and take off a belt.
  6. Disconnect both wires of grounding and separate the D/V socket of lamps of a backing on the transmission.
  7. Remove forward section of an exhaust pipe.
  1. Separate the socket of the regulator of an inclination of headlights on draft of a suspension bracket (20 on an illustration).
  1. Disconnect a pressure head hose from the intercooler (21 on an illustration).
  2. Lower the car on the earth, include the 4th transfer and remove a plastic stopper from RKPP. Record RKPP on the 4th transfer, having established a lock pin to the place of a stopper.
  1. Release from above the clip holding a gear shifting fork rod in the hinge on RKPP (23 on an illustration).
  1. Lift a cuff and include the 3rd transfer that the rod of a fork went out of the hinge. Insert a lock pin into a gear shifting lever casing (24 on an illustration).
  2. Pick up the delivery air phone of a turbocompressor and a hose of its radiator.
  3. Disconnect a delivery air hose from the top delivery tube and a zakuporta a tube.
  4. Cut a coupler and disconnect the top hose of a radiator and a ventilating air hose from the engine.
  5. Separate sockets of fans of a radiator and accurately remove a casing of fans.
  6. Disconnect the lower hose of a radiator from the thermostat case.
  7. Suspend a radiator on a body.
  8. Separate sockets of the CKP sensor and the sensor of level of motive oil.
  9. Separate sockets of an electrical wiring of the engine and remove cable channels (6 on an illustration). Shift an electrical wiring aside.
  1. Disconnect vacuum hoses from the vacuum pump and a hose of the vacuum block of a turbocompressor (34 on an illustration).
  1. Disconnect hoses from the heater block (35 on an illustration).
  2. Give nuts of holders of a plait of an electrical wiring of a starter (36 on an illustration).
  3. Establish clips on hoses of the tank of GUR liquid and remove a tank arm.
  4. Disconnect a tube from the pump GUR, give bolts of its fastening and remove the pump aside.
  5. Remove a guide of the probe of level of motive oil and a forward lifting eye of the engine.
  6. Remove an arm of fastening of the pump GUR and establish into place a forward lifting eye of the engine.
  7. Raise the engine for lifting eyes by means of the winch.
  8. Remove the right support of the engine and give a nut of the left support (see an illustration).
  9. Accurately lower the engine on a stretcher. Do not damage hoses, tubes and other components of a motive compartment.
  10. Poddomkratte the car also disconnect the lower pressure head air hose from the intercooler.
  11. Separate sockets of the sensor of pressure of motive oil and the К/В compressor.
  12. Disconnect from the К/В compressor tube stretcher.
  13. Turn out bolts of fastening of the К/В compressor.
  14. Disconnect levers of the stabilizer of cross stability, steering drafts from racks of a suspension bracket and turn out screws of spherical support of a suspension bracket (see an illustration).
  1. Give fixture of triangular elements of rigidity (53 on an illustration).
  1. Separate a tube of cooling of a casing of the rechargeable battery (54 on an illustration).
  2. Prop up the power unit so that lifting adaptation evenly adjoined to a stretcher.
  1. Turn out bolts of fastening of a stretcher and two bolts of fastening of the air cleaner.
  1. Disconnect an electrical wiring of a starter and the generator. Remove a cable coupler.
  2. Slightly lower the power unit and bring power shafts out of naves.
  3. Lower the power unit even below and make sure that the K/V compressor passes between a stretcher and a body so the engine can be lowered freely. Suspend the K/V compressor on a plait.
  4. Completely lower the power unit, at the same time watching that to touch nothing and not to damage.
  5. Assembly is made in the sequence, the return sequence of dismantle of components. Tighten fixture with the required efforts.