4.5.8. Removal and installation of the power unit


  1. Tire out the car on the elevator, close wings protective covers and hang out the car so that wheels came off the earth.
  2. Dump pressure in a power supply system for what take a safety lock of the fuel pump at the working engine. When the engine decays, switch off ignition and establish a safety lock into place.
  1. Establish wheels in provision of the rectilinear movement and disconnect a steering column from the steering mechanism in salon.
  1. Remove a decorative cover of the engine and a cover of the battery.
  2. Disconnect from the battery of a wire and remove it.
  3. Remove the pallet of the battery and disconnect from it fastenings of plaits of an electrical wiring.
  4. Separate sockets of plaits of an electrical wiring of AT.
  5. Remove forward wheels and give stupichny nuts. Disconnect the grounding cable located in the left wheel arch from transmission.
  6. Extend a hose of ventilation of transmission.
  7. Disconnect a cable of the lever of the selector of the AT modes from the mechanism of the selector and remove it aside.
  8. Disconnect a positive wire from the plug and holders on the block of safety locks.
  1. Disconnect a driving cable from a butterfly valve and the holding arm.
  1. Disconnect from the throttle case a delivery hose of a turbocompressor (14 on an illustration).
  1. Separate sockets of the sensor of pressure of a turbocompressor and the sensor of air temperature then disconnect a weight cable from a connecting tube of a delivery hose of a turbocompressor (15 on an illustration).
  2. Lift the car even above and disconnect a delivery hose of a turbocompressor from the intercooler. Remove the lower sections of the protection cover of the engine.
  3. Remove rubber support of the air cleaner from a stretcher.
  4. Insert wedges between a stretcher and the pallet of a case, and also between a stretcher and transmission.
  5. At the corresponding complete set release an electrical wiring a lambda probes from holders in a floor.
  6. Separate forward section of final system after the catalytic converter.
  1. Disconnect levers of the stabilizer of cross stability (21 on an illustration).
  1. Disconnect steering drafts from suspension bracket racks (22 on an illustration).
  2. Turn out screws of spherical support of a suspension bracket (23 on an illustration).
  3. Establish under the car capacity for collecting cooling liquid and turn out a drain stopper of a radiator.
  4. Lower the car on the earth and uncover a jellied mouth of a broad tank of the cooling system. Disconnect a vacuum hose from the perepuskny valve of the forced air and remove a delivery hose of a turbocompressor together with a perepuskny tube, the valve and a connecting tube.
  5. Remove the thermofilter from a forward final collector.
  6. Pick up the phone of ventilation of a case from the giving turbocompressor tube. Collect sealing washers.
  7. Separate the socket and remove the MAF sensor and an inlet hose. Separate quick disconnect connection and pick up the inlet phone of a turbocompressor.
  1. Separate sockets and remove radiator fans.
  1. Remove levers of screen wipers and a fairing of a windshield.
  2. Remove consolidation of ECM and separate its socket.
  3. Uncover over the engine electrical wiring socket, on a partition of a motive compartment. Separate the socket, remove an electrical wiring together with the holder and lay them on the engine.
  1. Disconnect a vacuum hose from the valve of a cut-off of system of heating (34 on an illustration).
  1. Disconnect a vacuum hose of the vacuum amplifier of brakes from connection on an inlet tube (35 on an illustration). For this purpose shift a red part of a hose towards an inlet tube and extend it outside.
  2. Disconnect a ventilation hose from a butterfly valve (36 on an illustration).
  3. Disconnect fuel lines from the fuel distributive highway. Wipe the flowed-out fuel and a zakuporta open connections.
  4. Remove the GUR liquid tank from its arm and cut the cable coupler connecting GUR hoses. Fix the tank with hoses on the engine and make sure that liquid does not follow from an air vent of the tank.
  5. Disconnect the top and lower hoses of a radiator, and also the hoses connected to a broad tank and a radiator.
  6. Disconnect hydraulic hoses of AT, previously having substituted under them capacity for collecting ATF. Close the open ends of hoses a plastic package and a zakuporta and a zakuporta oil cooler unions.
  7. Remove a radiator (see the Head of the Cooling system of the engine, heating, ventilation and air conditioning).
  8. Separate connections of hoses of the heat exchanger of a heater, previously having marked their arrangement not to mix at installation.
  9. Remove a hose between final port of a turbocompressor and the intercooler.
  10. Remove a decorative front grille.
  11. Suspend the intercooler and the К/В condenser.
  12. Separate the К/В compressor socket.
  13. Fix and lower a plait on which then it will be required to suspend the К/В compressor.
  14. Disconnect tubes of the K/V compressor from a stretcher.
  1. Weaken a tension of a belt of the drive of auxiliary units and remove the right support of the power unit with an arm.
  1. Remove the left support of the engine.
  1. Make sure that everything is disconnected from the engine and at removal of the engine there will be no damages.
  1. Poddomkratte the car also prop up the power unit so that lifting adaptation evenly adjoined to a stretcher.
  1. Give fixture of a stretcher and triangular elements of rigidity.
  1. Slightly lower the power unit and bring power shafts out of naves. You watch that the channel of air cooling of the generator left the connection.
  2. Turn out bolts of fastening of the K/V compressor, lift it and fix on in advance lowered plait.
  3. Lower the power unit, at the same time watching that to touch nothing and not to damage.
  4. Assembly is made in the sequence, the return sequence of dismantle of components. Tighten fixture with the required efforts.